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Characteristics and applications of spherical alumina

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Spherical alumina: characteristics
1. High filling: The large particle size and particle distribution allows for high density filling of rubber and plastics. It also produces compounds with good fluidity and low viscosity.
2. High thermal conduction: The high filling density of the compound allows it to have higher thermal conduction and heat dissipation rates compared with crystalline silicon.
3. Spherical shape reduces wear of machines such as kneading machines.
Application of spherical aluminum
1. Use as a ceramic material
Micropowder with spherical particles has good sintering and compression molding characteristics. This is very beneficial in the production of ceramic products.
2. It is used as a material for grinding and polishing
Avoiding scratches can be achieved by using spherical aluminum oxide as a polishing material.
3. It is used in the petrochemical industries
In the petrochemical industries, the requirements for pore size distribution as well as pore structure are increasing. To control the pore distribution and size of the catalyst carrier particles, it is possible to adjust the particle size configuration in the spherical form.
4. Catalyst
The use of spherical aluminum as a catalyst directly can reduce abrasion while increasing the lifespan of the catalyst. This will lower the production costs.
5. For surface protective coating
Surface protection for machinery, tools, chemical pipelines and equipment is achieved by spraying spherical powder particles. These can significantly improve surface hardness, corrosion and wear resistance.
6. Luminescent materials
Alumina spheres have a high density which reduces the scattering and loss of light.
7. Electronics industry
The excellent properties of spherical aluminum in terms of electrical, thermal, and mechanical properties make it a popular choice for electronic semiconductor packaging.

The excellent properties of spherical aluminum in terms of electrical, thermal, and mechanical properties make it a popular choice for electronic semiconductor packaging.

Tech Co., Ltd. () is an experienced spherical-alumina manufacturer with over 12 year experience in chemical product development and research. If you need high quality spherical aluminum please contact our team and send us an enquiry.

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The Seven Methods for Preparing Spherical Alumina

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Spherical Alumina Spherical alumina is produced by high temperature melting, high spherical rates, high alpha-phase aluminum oxide content. This product has superior performance in rubber, plastic, and ceramic feedstock. Here is a summary of the methods for preparing spherical-grade alumina. Each method has its own characteristics.
Here are seven ways to prepare spherical aluminum:
1. Various sedimentation method
The precipitation process in homogeneous solutions is a crystal nuclear reaction. After that, the aggregation becomes greater and eventually from the solution from solution, it is usually unbalanced. But, if you lower the concentration of precipitant in homogeneous, even slowly Generation, then large numbers of microcrystals nuclei will be evenly produced. Finally, finely precipitated particle are evenly distributed in the entire solution and a balanced state can be maintained for a long period of time. Method for average prediction. Al2 (SO4)3, Al (NO3) 3, and urea are used as raw materials. Under the oil bath temperature of 98 degrees C, the hydroxide produced by slow hydrolysis is precipitated. The size of the precursor particles can then be adjusted to maintain the spherical structure after calcination. Al2 (SO4) 3. The obtained colloid particles have a very good shape. This method was used in Al2(SO4) 3 and Urea as raw materials. The spherical (and hollow spherical) alumina powders were prepared under different conditions. A homogeneous precipitation process is possible if the precipitated particles obtained fall within the range for colloid particles. In addition to the conditions of SO42 - present, it is often difficult to finally form a glue of the globiosis in the gelation of sol particles to finally form a globiotype, so people think that this formation of sol-emulsion-condensation Gladle.
2. Sol-emulsion-gel method
This method is based on the sol-gel method. To obtain spherical powder particles from the oil phase, one uses the interface tension of both the oil and the water phases to form small droplets. The aluminum hydrolysis process produced the spheroidized alu powder. In this case, 50% of the aluminum was removed, 40% was the acetonitrile, and 9% and 1 percent respectively were the octanol, butanol, and dispersed waters. Using hydroxypropylcellulose as a dispersant to obtain a spherical g-alumina powder having a very good spherical degree.
3. Drip method
The droplet method is used for gluing the alumina sol to the oil layer. This is usually done using paraffin, mineral oils, etc. The resulting spherical sol particle is then gelled in an alkaline ammonia solution. This method further enhances the sol-emulsion gel method.
4. Use templates
The template method controls the morphology during the production of spherical foodstock. It usually produces a hollow product or a nuclear shell structure. The aluminum powder surface is used for simplifying the aluminum powder's surface. While the template method can be used to prepare an air spherical ball sphere, it has limitations. The preparation steps are more involved and require more effort.
5. Gas solve decomposition method
Aerosol decomposition uses aluminum salt as a base material. It makes use of the properties of aluminum alcohol and high-temperaturepyrolysis. Next, it uses phase transition to gasify aluminum oxide, then contact with hydrogen vapor. Finally, it picks up high temperature dry or direct high temperatures, thereby forming a spherical phase of gas-liquid solid or gas-solid phase. Complex experiments involving reaction moieties as well as atomizing moiety are key to this method.
6. Radio frequency induction plasma method
Radio frequency plasma treatment of alumina dust using radio frequency radiation. This plasma has high energy density and high heating power. It also allows for simple processing of material. The powder is free from any electrodes and therefore not contaminated by electrode evaporation. It is possible for purity to be maintained. Additionally, the feed gas is used to spray irregular shaped particles of alumina into the plasma torch. Plasma is quickly heated to melt the plasma. Droplets will quickly solidify, creating spherical particle.
7. Jet
The essence and structure of spinal alumina are formed quickly by surface tension. You can divide it into spray heat, spray drying, and spray melting Law, depending on the characteristics of phase transformation. AlCl3, Al2 SO4) 3, Al (NO3) 3 solution form small droplets through atomization. The process also requires a high thermal decomposition temperature of around 900°C. First, react the aluminum salt solution to ammonia to make an alumina sol. Next, spray the sol at 150 to 240 deg C.
Tech Co., Ltd. () is a professional Spherical Alumina Over 12 years experience in the development and research of chemical products. We accept credit cards, T/T and Paypal payments. We will ship goods overseas via FedEx, DHL and by air or sea to our customers.

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Characteristics and Main Preparation Methods of Spherical Alumina

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What is spherical-alumina?

The high-temperature melting spraying method produces spherical alumina. This has the characteristics high sphericity, high content of a phase alumina and high purity. It can be used to fill rubber, plastics, or ceramic raw materials.

Ultrafine spherical aluminum has many excellent characteristics, including high resistance to corrosion and wear resistance, high hardness, high toughness, high strength as well as high resistance against oxidation. It is used widely in metallurgy as well as electronics, national defense and aerospace, nuclear industry, and other areas. High-tech field. Presently, there is a rising annual rate of demand for ultrafine spherical allumina on both domestic and foreign markets. It is important to explore new methods of producing ultrafine spherical Alumina powder.

Method for preparation of spherical aluminum

The spray method is used to prepare spherical aluminum. It achieves phase transition in a very short time. The product will become spherical by using the surface tension. The phase transition can be classified according to its characteristics into spray pyrolysis and spray drying or spray melting. Law.


1. Spray pyrolysis

Spray pyrolysis uses Al(SO4)3, Al[NO3]3 and AlCl3 to make spherical droplets via atomization. Then, spherical powders of alumina are formed through high-temperaturepyrolysis. This method is very energy-intensive and requires temperatures of 900°C.


2. Spray drying

The spray drying process involves reacting aluminum salt solution and ammonia water to make aluminasol. Next, spray-drying the sol at 150-240°C to produce spherical amounts of alumina.

This method is less energy-intensive than the spray pyrolysis method.


3. Jet melting method

Plasma flame is used to melt aluminum powder and aluminum oxide powder directly. Then, annealing is performed immediately. Adjusting the DC arc's power and composition can control the level of spheroidization. This will allow you to create a hollow structure.


Tech Co., Ltd. is a professional spherical supplier of alumina with over 12 years' experience in chemical product development and research. We accept payments via Credit Card and Paypal. We will ship goods overseas via FedEx, DHL and by air or sea to our customers.


Send us an inquiry if you are interested in high quality spherical allumina.

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